You're probably here because you're looking for ways to boost the efficiency of your fully automatic oil pressing equipment while saving energy. Well, you've come to the right place. In this guide, we'll take you through the energy - saving control process and the application of the PLC system in fully automatic peanut oil presses.

Understanding the Basics: Structure Optimization and PLC Control Logic

Let's start with the foundation. The first thing you need to know is the principle of optimizing the structure of the screw oil press and how the PLC automatic control system works. The screw oil press is designed to extract oil from peanuts through a mechanical pressing process. With the PLC control system, you can precisely control every step of the process, from the rotation speed of the screw to the temperature inside the press.

The PLC system operates based on a pre - set logic. It monitors various parameters such as pressure, temperature, and feed rate, and makes real - time adjustments to ensure the best performance of the oil press. For example, by adjusting the pressure according to the type of peanuts, you can increase the oil output while reducing energy consumption.

Solving Common Problems: Causes and Solutions

Now, let's move on to the common problems you might encounter, such as blockages and low oil output. Blockages usually occur when the feed rate is too high or the peanuts are not properly cleaned. To solve this, you need to adjust the feed rate and make sure the peanuts are free from impurities.

Low oil output can be caused by many factors, including improper pressure, incorrect temperature, or using the wrong peanut variety. By analyzing these causes, you can find the right solutions. For instance, if the temperature is too low, the oil will not flow smoothly, resulting in lower output. You can increase the temperature within a reasonable range to improve the situation.

Parameter Adjustment for Different Peanut Varieties

Different peanut varieties have different characteristics, and they require different parameter settings. For example, some peanuts are harder and need higher pressure to extract oil, while others are more oily and may need a different temperature and feed rate. By adjusting the parameters according to the peanut variety, you can significantly improve the oil output and quality.

Let's say you're using a certain type of peanut. By fine - tuning the pressure, temperature, and feed rate, you can increase the oil output by up to 5% per hour and at the same time, save on electricity costs. In fact, if you master three core control parameters, you can achieve a reduction in unit energy consumption of more than 15%.

Visualizing the Advantages: Energy Consumption Comparison and Flowcharts

To better understand the advantages of the PLC control system, let's look at some energy consumption comparison data. Traditional oil pressing methods usually consume a large amount of energy, and the oil output is often not satisfactory. In contrast, with the PLC control system, you can achieve significant energy savings.

We've also prepared some visual flowcharts to show you how the PLC system automates the oil - pressing process. These flowcharts clearly illustrate how the system adjusts the parameters in real - time, ensuring a more efficient and energy - saving operation.

In conclusion, by mastering the application of the PLC control system in your fully automatic peanut oil press, you can achieve green and efficient production. You'll not only increase the oil output but also reduce energy consumption. Are you ready to take your oil - pressing business to the next level? Click here to learn more about our oil - pressing equipment and upgrade your production process!