In the global edible oil market, over 60% of new peanut oil producers face delays or inefficiencies during equipment commissioning—not because of poor machines, but due to inadequate site readiness. Whether you're setting up a small-scale facility in Nigeria or a high-capacity plant in Brazil, understanding the full installation process is critical for success.
For low-volume operations (5–10 tons/day), a single-stage hydraulic press with automated feeding and oil separation is ideal—cost-effective and easy to maintain. For mid-range plants (15–30 tons/day), consider a two-stage system with integrated pre-heating and filtration units. High-end facilities (>40 tons/day) benefit from fully automated lines that include real-time monitoring and remote diagnostics—reducing labor costs by up to 35% compared to manual setups.
Production Capacity | Recommended System | Key Benefits |
---|---|---|
5–10 Tons/Day | Single-Stage Hydraulic Press | Low energy consumption (~1.2 kWh/kg), minimal downtime |
15–30 Tons/Day | Two-Stage + Pre-Heating Unit | Improved yield (up to 98%), better oil clarity |
>40 Tons/Day | Fully Automated Line | Remote troubleshooting, 24/7 operation, reduced human error |
Pro tip: Always verify your local voltage supply matches the machine’s requirements—many installations fail simply because the electrical input isn’t compatible. In one case we helped in Indonesia, a client lost three weeks’ production time due to mismatched phase configurations.
Before lifting any component, ensure your floor has:
One common mistake? Not planning for ventilation. In hot climates like Egypt or India, proper airflow can reduce overheating-related failures by up to 60%. We once saw a customer lose 12% of their daily output just because they skipped this step.
After installation, run a dry test cycle first—no peanuts yet—to check motor alignment, belt tension, and sensor calibration. Then proceed with a low-load trial (20–30% capacity) to validate temperature control and pressure consistency.
If the system shows abnormal vibration (>0.5 mm/s), check for misaligned couplings or uneven footings. If oil quality drops below 95% purity, inspect filters and re-calibrate the separator unit. These steps prevent costly repairs down the line.
Remember: A well-prepared site + trained operators = faster ramp-up time. On average, clients who follow our checklist achieve full operational efficiency within 7 days vs. 21+ days for those who don’t.
Whether you’re choosing the right configuration, preparing your facility, or optimizing startup procedures—we’ve got the tools and expertise to guide you.
Download Our Free Site Prep Checklist (PDF)